R10089

DW875
Chop Saw

Instructions :
Pack the gearbox with 30 gms of graphite based grease.

Use Loctite (270) on all machine screws that do not have locking nuts except the disc retaining screw (6).

Spacers for the cutting disc:
(9) = 25.4 mm (1.0") outside diameter
(86) = 30 mm outside diameter

The right hand rear foot (78) is steel. The other three feet (85) are rubber.

To release the tension on the springs (52, 58):
Hold down the head while unscrewing the 'pin' (54). Carefully allow the head to move up. Hold the base to prevent it from moving.
The springs are very strong - take care !

The gasket (21) is fitted so the screw holes line up with the cover (18). Ensure it is not trapped by the spacer (22).
Note the spring washer (19) behind the bearing (20).

The fieldcase (43) must be fitted with the rating plate facing the switch. If this is not done the cover (44) cannot be fitted, as it hooks into the end of the fieldcase.

Leads:	931083 = 575 mm long.
	949801-03 = 540 mm long.

Maintenance checks
Refer to standard maintenance routine.
Unit specific checks:
Replace carbon brushes (4).
Check flanges (8) and spacers (9, 86) and replace if worn.
Check set up and operation of vice and fence (62).

A new inner flange (item 100) was introduced in April 1997.  
When fitting the new inner flange it is not necessary to use the spacer, item 9, as the new flange incorporates the spacer.   The additional spacer, item 86,  is also no longer used in production as all discs are now to one bore size for this chopsaw, and they are the same size as the new inner flange (item 9).  The outer flange (item 8) remains the same, and is fully interchangeable with the new inner flange.
 The old spacers are still available for those machines that only need a replacement spacer.